Jungle Aluminum Material Quality Credit Report

丛林铝业科技(山东)有限责任公司


Release time

2019-08-15

Directory

1. Report Preparation Standards 2

2. General Manager's Speech 3

3. Company Profile 

II. Quality Credit Report 4

1. Corporate Quality Philosophy 4

2. Corporate Quality Management 5

2.1 Quality Management Organization 5

2.2 Quality Management System 5

3. Quality Integrity Management 6

3.1 Quality Integrity Management 6

3.2 Quality Culture Construction 6

4. Corporate Quality Foundation 7

4.1 Corporate Product Standards 7

4.2 Corporate Measurement Level 7

4.3 Certification and Accreditation Status 7

4.4 Quality Inspection Status 7

5. Product Quality Responsibility 8

5.1 Product Quality Level 8

5.2 Product After-sales Responsibility 9

5.3 Corporate Social Responsibility 9

5.4 Quality Credit Records 9

III. Report Conclusion 11

 

Anchor Point1. Report Preparation Standards

(1) Statement of Objectivity of Content:

The "Quality Credit Report of Conglin Aluminum Co., Ltd." is based on information regarding legal operation, corporate governance, scientific development, environmental protection, energy conservation and emission reduction, safe production, customer first, quality first, etc., aimed at informing all sectors of society about the social responsibility concepts and work progress of Conglin Aluminum Co., Ltd., soliciting opinions from all sectors, accepting supervision, and improving work. This is prepared for the2019 Annual Corporate Quality Credit Report.

(2) Scope of Report Organization:

Conglin Aluminum Co., Ltd.

(3) Time Range of Report:

From June 2018 to May 2019.

(4) Explanation of Report Data:

All data in this report comes from the actual situation or data of the company.

(5) Report Release Cycle:

The Quality Credit Report of Conglin Aluminum Co., Ltd. is an annual report.

Anchor Point2. General Manager's Speech

We are a first-class enterprise. A first-class enterprise not only produces first-class performance and first-class talents but also has a first-class culture. Guided by the theoretical essence summarized from over twenty years of successful development experience, we usethe pioneering and innovative spirit of "sincerity, excellence, precision, and quality" to continuously advance the company's business, create first-class products, provide first-class services, cultivate first-class brands, and win first-class reputation and word-of-mouth. This is a huge and valuable asset we all share, and it is also the source of our confidence and determination to provide the highest quality products and the most personalized services.

 Anchor Point3. Company Profile

     Conglin Aluminum Co., Ltd. in Longkou City was established in1992, with more than 1,000 employees, is a research and production base for industrial aluminum profiles in China, especially for aluminum alloy profiles for rail transit. It adopts a 3+1 layout, with three business divisions: mold manufacturing, alloy casting, and profile extrusion, and one testing center.It hasan independent mold design and R&D team , world-class flexible mold production lines , and the technology and management of Halex, with an annual production of more than2,000 sets of molds. It has four first-class casting production lines designed by Rikejin, with an annual output of 150,000 tons of ingots (1 series - 7 series), with a maximum specification of 560mm, and advanced casting technologies such as permanent magnet stirring, online degassing, ceramic filtration, and aluminum-titanium-boron refinement. It has 15 extrusion production lines ranging from 880T to 10,000T, with a reasonable gradient configuration, a maximum cross-section of 900mm, a maximum diameter of 600mm, and a length of up to 30 meters, with an annual production capacity of 150,000 tons. It has undertaken 23 national scientific research projects, presided over and participated in drafting 18 national and industry standards, completed 17 provincial-level scientific and technological achievement appraisals, obtained more than 500 patents, and received numerous awards such as the National Science and Technology Progress First Prize, China Patent Gold Award, National Technology Invention Award, and China Industrial Award. It has successfully developed more than 200 types of aluminum alloy profiles for high-speed trains, light rail, high-end equipment manufacturing, and power applications. It was the first in the country to complete the research and development of aluminum alloy lightweight commercial vehicles, vehicle body modules, aluminum alloy ships, and automotive parts. 

 

Anchor PointII. Quality Credit Report

Anchor Point1.  Corporate Quality Philosophy

The company always adheres to the principle of"people-oriented, customer first, all staff participation, high quality and efficiency," treating brand building as a major task in corporate production and operation, proposing the working idea that "technology is the core of the brand, quality is the life of the brand, talent is the guarantee of the brand, culture is the soul of the brand, and innovation is the driving force of the brand."

 Anchor Point2. Corporate Quality Management

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Our company's quality management organization is unified under the general manager, with eight major departments: procurement division, production manufacturing department, technical development department, quality assurance department, marketing center, human resources department, administrative management department, and financial management department.This ensures unified management, planning, and arrangement of quality throughout the entire process. The company has established a comprehensive, complete, and strict quality management system and quality assurance documents through system certification. These documents cover all aspects including product development, production management, equipment management, personnel management, material management, quality management, production process management, quality standard management, quality inspection, sales management, sales service management, and market information feedback, achieving "comprehensive, all-staff, and whole-process" quality management, ensuring that everything is data-driven and that all work has rules to follow, truly reflecting the scientific, systematic, and standardized nature of quality management, resulting in a qualitative improvement in the product quality and management level of Conglin Aluminum Co., Ltd. The company has established an emergency plan for major quality and safety accidents, formed an emergency response team for quality and safety accidents, and established a rapid reporting, emergency handling, and quick disposal policy for major quality and safety accidents, with a 24-hour response mechanism for major quality and safety accidents.

Anchor Point2.2 Quality Management System

It has a complete quality assurance system and the highest level of industry qualification certification:

ISO9001, ISO14001, ISO18001 quality, environmental and occupational health and safety certification; EN15085-2 CL1 aluminum alloy welding qualification certification; IRIS, IATF 16949 and other industry certifications; DNV, ABS, LR, CCS and other classification society certifications. Possesses a pass to enter fields such as urban construction, rail transit, automotive, and shipbuilding.

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(1) Firmly establish the quality concept that "quality is the life of the enterprise", continuously enhance quality awareness and social responsibility awareness, ensure and improve product quality, implement the main responsibility for enterprise quality, meet customer expectations for high-quality products and personalized needs, and enhance customer purchasing confidence.

(2) Without trust, people cannot stand; without trust, businesses cannot thrive. Our company guarantees civilized business practices, integrity as the foundation, pays taxes according to regulations, operates legally, strictly fulfills commitments, values contracts, keeps promises, and establishes an integrity brand.

(3) Strictly abide by laws and regulations, product standards, meet customer requirements, follow the principles of fair, open, and just competition, carry out orderly competition, and build a market environment of integrity and fair competition.

(4) Strengthen quality management in all employees, processes, and aspects, implement advanced quality management methods, improve quality assurance systems, standardization systems, and measurement assurance systems, and strictly control the quality of raw materials, production processes, product delivery, and storage and sales.

(5) Strengthen the construction of the quality integrity system, effectively ensure product quality, improve the service system, and be ready to provide after-sales service to customers at any time, providing all conveniences.

 Anchor Point

Conglin Aluminum Co., Ltd. takes quality policy and quality objectives as the guide, relies on the quality management system, uses quality audit evaluation as a means, and through the participation of all employees and standardized management, continuously and stably provides product quality, and enhances customer satisfaction and improves organizational performance through continuous quality improvement.

Internally, the enterprise is customer-centered, with leadership as the core and employees as the main body, building a team that communicates, exchanges, and coordinates internally and externally, with orderly work and effective operations. Establish an incentive mechanism, use material incentives, provide employees with opportunities to showcase their talents, and establish a systematic compensation system; use spiritual incentives to fully leverage the leading role of role models. Establish a scientific evaluation mechanism. Once the behavioral and institutional levels are formed, employees will develop a code of conduct, a belief, and a habit. Quality culture is an important component of corporate culture, representing the purpose, concepts, and codes of conduct pursued by the enterprise in terms of quality. When quality culture is reflected in the enterprise's total quality management practice, it can provide effective support for implementing quality management. The essence of quality culture construction lies in optimizing and enhancing corporate culture to ensure the quality of products provided and customer satisfaction."Safeguarding".

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Anchor Point4.1 Corporate Product Standards

In the face of fierce competition in domestic and international markets, our company strictly follows national and industry standards for production management and quality control while actively adopting international and foreign standards to establish and control the quality management system and production process. From the procurement of raw materials, physical and chemical analysis, production processing, product testing, to after-sales service, strict control is exercised over each production process to ensure product quality. The company also actively participates in the formulation of national and industry standards: hosting and participating in drafting national and industry standards.18 items.

 Anchor Point

Establish a dedicated metrology room to regularly calibrate and verify the company's measuring equipment, ensuring that all measuring devices are within the qualified range.

Anchor Point4.3 Certification and Accreditation Status

It has a complete quality assurance system and the highest level of industry qualification certification:

ISO9001, ISO14001, ISO18001 quality, environmental and occupational health and safety certification; EN15085-2 CL1 aluminum alloy welding qualification certification; IRIS, IATF 16949 and other industry certifications; DNV, ABS, LR, CCS and other classification society certifications. Possesses a pass to enter fields such as urban construction, rail transit, automotive, and shipbuilding.

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The company effectively strengthens the quality inspection and acceptance of suppliers' deliveries, urges suppliers to fulfill their quality responsibilities according to law, strictly controls the quality of raw materials upon entry, enforces process discipline, and maintains strict quality control throughout the production process. It enhances the construction of the quality supervision team, improves the education and training of supervisors, continuously raises their quality, perfects supervision methods, improves quality improvement capabilities, and enhances their authority and effectiveness. This lays a solid foundation for the enterprise's standardized and normalized management.

For the quality management of products from Conglin Aluminum Co., Ltd., monthly analysis of product quality is conducted, with immediate warnings, isolation, and control of non-conforming products and anomalies during the production process. Monthly analysis reports are formed based on production operations, quality control, process improvements, and product after-sales feedback. The monthly analysis report includes seven parts: product yield analysis, quality costs, batch quality incidents, product quality defect analysis, product quality characteristic index stability analysis, key process parameter stability analysis, and quality system construction. It visually represents data through line charts and tables, using the most authentic data to fairly witness the situation in management and production.

Anchor Point5.  Product quality responsibility

Anchor Point5.1 Product Quality Level

Conglin Aluminum Co., Ltd. is committed to improving product quality and market development, mainly

including the following aspects:

Profile for rail transit  

Profiles for train, subway ceilings, side walls, floors, traction beams, sleeper beams, chassis side beams, skirts, conductive rails, waveguide tubes, etc.

Container profiles

Lightweight transportation profiles  

Lightweight products such as all-aluminum semi-trailers, box trucks, tankers, special vehicles, and automotive partsABS, control arms, bumpers, brackets, pressure tanks, and other components.

 Building structural profiles, aluminum formwork  

Profiles for large structural curtain walls, sunshades, I-beams, and aluminum formwork profiles for construction.

Other industrial profiles  

Large conductive pipes, bars, cylinder bodies, pump bodies, etc.

Some products are exported to Germany, the UK, Italy, and other countries, with an annual usage of3000 tons.

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Conglin Aluminum Co., Ltd. ensures that issues raised by customers during the entire process of purchasing and using products can be handled quickly and properly by implementing strict control management procedures. After receiving customer complaints, the sales department will feedback all complaint materials (including samples or photos, etc.) to the quality assurance department and relevant departments, while providing detailed contact information. The quality assurance department organizes relevant departments to analyze the causes of the problems and formulate relevant corrective and preventive measures, and is required to complete the response to the customer within 2 days. For routine complaints, the marketing center decides how to handle the complaints; for special, large, and key customers, after receiving complaints, the quality assurance department coordinates with technical, production, and other relevant personnel, and notifies sales staff to investigate and analyze the situation on-site with the customer. The handling methods include returns, exchanges, and compensation.

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As a basic unit constituting the organic whole of society, enterprises must not only pursue profits but also consider the overall interests and long-term development of society, and bear corresponding social responsibilities. This includes actively engaging in social welfare, co-organizing various large-scale activities, as well as operating legally, paying taxes according to regulations, protecting resources, safeguarding the environment, prioritizing safety, caring for employees, creating conditions, expanding employment, integrating into society, and promoting common prosperity.

Jungle Aluminum Co., Ltd. is the largest and most profitable enterprise in Longkou City, and is a major taxpayer in Longkou City, ranking first in tax contribution for many consecutive years. From the beginning of the company's development, the senior leadership recognized that the survival and development of the enterprise require a harmonious social environment and a safe living environment. Therefore, the company has establishedthe public welfare goal of "developing emerging industries, revitalizing the local economy, and giving back to the public society," and based on the company's development direction and strategic focus, has identified local economic and industry development, education and culture, sports, medical and health, environmental construction, and charity as key support directions for public welfare.

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Jungle Aluminum Co., Ltd. has no records of any illegal activities to date, and all supervision and spot checks have passed, with no records of quality safety incidents.

In recent years, the company has completed multiple national and provincial-level scientific and technological achievements with independent intellectual property rights and their transformation:

In 2015, the development of 100MN oil pressure double-action aluminum extrusion technology and equipment won the first prize for national scientific and technological progress.

In 2015, the technology for extrusion forming and application of high-performance large-size complex section aluminum alloy profiles won the second prize for national scientific and technological progress.

In 2008, the development and production of wide-body wallboard profiles for rail vehicles won the first prize for scientific and technological progress in Shandong Province.

In 2009, the development and production of 300km/h high-strength ultra-thin large aluminum alloy body profiles won the first prize for scientific and technological progress in Shandong Province.

In 2015, the technology for extrusion forming and application of high-performance large-size complex section aluminum alloy profiles won the first prize for scientific and technological progress in Shandong Province.

In 2011, the domestic innovation platform project for aluminum alloy materials for rail transit vehicle structures won the second prize for scientific and technological progress in Shandong Province.

In 2001, the new type of aluminum alloy radiator and internal anti-corrosion system won the third prize for scientific and technological progress in Shandong Province.

In 2004, the large-diameter aluminum and aluminum alloy hot-extruded pipes won the third prize for scientific and technological progress in Shandong Province.

In 2010, the development and production of 13-meter aluminum alloy semi-trailers won the third prize for scientific and technological progress in Shandong Province.

In 2012, the development and production of aluminum profiles for the body structure of 500km/h high-speed trains won the first prize for scientific and technological progress in Yantai City.

In 2011, the development and production of lightweight aluminum alloy extruded I-beams for automotive load-bearing won the second prize for scientific and technological progress in Yantai City.

In 2010, the 1300mm wide extra-large combined sunshade extrusion profiles won the third prize for scientific and technological progress in Yantai City, among others.

Anchor PointIII. Report Conclusion

In the fierce competition in domestic and international markets, for Jungle Aluminum Co., Ltd. to remain invincible, it largely depends on the quantity of the company's products, the core technology and independent innovation capabilities of the enterprise, and the cultivation and development of the brand. Further promoting quality revitalization work is of great significance for us to advance the optimization and upgrading of the industrial structure and accelerate economic growth. The path of quality revitalization must be continued. We will persistently enhance the core competitiveness of the enterprise through technological innovation, continuously improve management innovation, adhere to honest operation and lawful taxation, and actively engage in public welfare. Focusing on the development of high-performance aluminum alloy products, aiming for customer satisfaction as our goal, and working hand in hand with partners with better quality, higher-end products, and better services to establish a win-win aluminum industry chain and create a brilliant future together.